Version 1 & 2 Parametric Footwear Development

Concept
This project explores the development of a commercially adaptable footwear system using additive manufacturing and a custom modeled shoe last. The objective is to investigate modular construction, material efficiency, and scalable production potential within a structured design framework.

Design Challenge
Creating a wearable prototype required balancing structural integrity, flexibility, and ergonomic alignment while working within the constraints of 3D printing. Proper heel pitch, arch contour, and toe spring were critical to achieving stable stance and functional comfort.

Technical Execution
A custom shoe last was developed in CAD and refined through physical prototyping to improve alignment and proportion. The first full wearable print validated structural feasibility and highlighted opportunities to reduce mass and improve surface consistency. Based on these findings, the design is transitioning toward a multi component architecture with separated upper, midsole, and outsole elements to improve weight distribution, flexibility, and print efficiency.

Iteration
Each prototype informed measurable adjustments to last geometry, sole thickness, and component structure. The next development phase focuses on modular sole construction aligned with conventional footwear architecture to support improved manufacturability and commercial viability.

Current Development Phase
Version 3 is in progress, emphasizing reduced weight, improved flexibility, and component based construction designed for scalable additive production.